The controller can be divided into 1-4 stages of injection and 1-3 stages of hold pressure. You can press F3 button to enter into the injection setting screen of your plastic molding machine. Injection Pressure Setting Screen of Injection Molding Machines Press Manual key to enter into Manual mode. First, choose the Hold Pressure Transition mode . Use the drop-down key to choose the Hold Pressure Transition including position/time/pressure. If the Time mode is used, the controller will switch into Hold Pressure after the set injection time had been reached. If the Position mode is used, the controller will switch into Hold Pressure after the preset end injection position had been reached. However, the set time is used as s backup to activate the Hold Pressure stage if
Read more →Nozzle Unit Setting depends on your requirements you can set up the nozzle/injection unit to retract after injection has finished. The controller offers you 3 different modes to choose from if nozzle/injection unit retraction is needed. Nozzle Settings Process of Plastic Injection Molding Machine Press manual key on the controller panel of plastic injection molder，to activate the Manual operation mode. Switch the HMI display to the Nozzle setting screen by pressing F7(Nozzle). Nozzle Setting Screen of Injection Molding Machine First step please click to set the nozzle retraction mode, After Charge mode: retract the nozzle /Injection unit after charge (plasticizing) is finished. Before Mold Opening mode: retract the nozzle /Injection unit before mold opening start. After Injection mode: retract the nozzle /injection unit after injection has finished.
Read more →Cores Setting Instruction of Injection Molding Machines running Techmation PLC controller Press the Manual key to activate the Manual mode . Switch the HMI display to the Core setting screen by pressing F6 (Cores). Injection Molding Machine Core Setting Process Injection Molding Machine Core Setting Screen Depending on your setup your plastic injection machine may be equipped with up to 3 cores (A, B and C). Each core is controlled separately. Warning: When setting up the core(s), you need pay close attention to make sure the settings will not cause damage to the core(s) and/or the plastic injection mold. Since the cores are freely programmable it is impossible for the controller to prevent all possible settings errors. First, choose up arrow or down arrow to select the ABC
Read more →The plastic injection machine provides an air blast ejection option for the moving platen(the moving platen) as well as for the stationary platen(the fixed platen) Press the Manual key to activate the Manual mode. Switch the HMI display to the Ejection setting screen by pressing F5 (Ejector) . Set the duration of air blast for each platen Set the plastic mold opening position at which you want to activate the air blast. If required, please set the Delay Time to activate the air blast. After setting all parameters for air blast, please try to test all the presetting under Manual mode to check for optimum machine performance, if you encounter any problems during the operation, please press Manual key to stop the machine from operating.
Read more →The ejector settings can be operated in three different modes to knock the finished product out of the mold at the end of mold opening. You can choose between the Hold, Count Number and the Vibration modes. Warning: Hold mode can be used only in semi-automatic operation. Hold Mode：The ejector moves forward according to the ejector settings and the product is dropped or taken out. After the safety gate has been opened and closed the next cycle will start. Count Number mode: The ejector is activated according to the Ejector and Ejection Cound settings. This mode is usually used for automatic machine operation. It does not require the opening and closing of the safety door to continue the production cycle. Vibration mode:The ejector movement is controlled by
Read more →Mold closing is executed in four phases: Mold Opening Stage 1, Mold Openning Stage 2, Mold Open Stage 3, and Mold Open Stage 4. Press the Manual key to activate the Manual mode. Switch the HMI display to the Clamp Setting screen by pressing F2 (Clamp) . Then, enter the desired hydraulic speed and pressure setting for the 4 mold opening stages. You have to ensure that those settings allow for a smooth, jerk-free movement of the plastic injection mold. Set the hydraulic speed for the Mold Opening Stage 1 in order to separate the mold platen smoothly. Adjust the transition point for switching from Mold Openning Stage 1 to Mold Opening Stage 2 according to your requirement. The transition point setting of switching from Mold Open Stage 3
Read more →There are 5 stages of pressure & speed controlled for mold closing: Mold Close Stage 1, Mold Close Stage 2, Low Pressure Mold Protection and High Pressure.For optimum productivity mold closing should be excecuted as fast as possible. However, it is important to preset correct data to ensure the protection of the plastic injection molds. For this reason pay particular attention to the Low Pressure Close mold part. Press the Manual key to activate the Manual mode . Switch the HMI display to the Clamp Setting screen by pressing F2 mold platen key. Check and set the Max. Mold opening stroke and ensure that it will not exceed this stroke. Next, enter the desired speed and pressure for the 4 stages of mold closing. You have to ensure
Read more →Injection molding flash is one of most seen injection moulding defects in plastic manufacturing industry. Flash in injection molding is a thin film of plastic escapes from the mold cavity. Flashing injection moulding is mostly happened at the parting line of the mold or between inserts and ejector pin locations. The plastic flashing should be removed by the plastic injection molding manufacturer before packing or turn to next treatment process. How Plastic Injection Molding Flash Occur? As all we known, a plastic part is made by two parts of injection mold. This plastic injection mold have a male cavity and female cavity. The empty part between these two parts molded the plastic part. And there is a parking line between these two half mold. The molten plastic resin
Read more →As all we know that China is playing an more and more important role in the world. China had manufactured about 50% of injection molding machines worldwide. There are hundreds brands of Injection Molding Machine Manufacturers in China. Chinese brands injection molding machines is good for regular plastic products manufacturing. The price is worth and reasonable with their quality for most of your applications. These plastic injection machines are extremely cost effective. And some manufacturers are offering up to 3 years guarantees for their quality. So what are the top 10 brands injection molding machine manufacturers in China? So we can had the choice to pick up our right injection molding machines. 1. Haitian Plastic Machinery Group Co.,Ltd Founded in 1966, Haitian Group has developed into a large
Read more →So many uncertain elements that nobody can give you the exact estimation. The biggest cost driver is the part size. If the part is big, then the plastic mold should also be big, the the injection mold cost is higher. Plastic injection mold and molding industry is not known by many people, especially who is not in this industry. It is not easy to understand and very professional. But you know, it is widely used for many products and many industries. Almost all of plastic products or parts should be made by molding, just different processing as per the different design. Such as: injection molding, blow molding, rotational, extruding, robocasting, etc. Of course, the most widely used is injection molding. But as a green hand in this industry,
Read more →The many styles of mobile phone cases seen on the market make many people love it. Not only can they protect their phones, but they can also make their phones look stylish and unique. Generally, mobile phone case manufacturers make mobile phones from raw materials to the end. The finished shell products need to go through the main steps of mold opening production, mold trial, sample confirmation, injection molding production, surface spraying treatment, and assembly. Generally, plastic mobile phone cases are produced by Phone Case Maker Machine – optimized injection molding machines. What about the turnkey solutions for making phone cases? Guanxin had launched 2 types of mobile cover making machine in the mobile back cover manufacturing industry. They are normal plastic mobile cover making machines and silicone
Read more →We have to understand many key specifications before we can answer the questions for how much does an plastic injection molding machine cost? As these factors determine how much it will cost you to get the functions you expected. Below we listed the most important specifications of plastic injection moulding machines: Clamping Tonnage of injection molding machines This parameter is our most heard when we are talking about an plastic injection molding maker. We normally said it`s or we want to have a 100 ton molding machine, 200 ton moulding machine…. The parameter 100 ton and 200 ton is not the weight of the molding machine. It reference to the size how many tonnes of force can most applied to clamp and plasitc injection molds together during production.
Read more →20 Liter Plastic Paint Bucket is a bit special as the thickness is about 1.85mm but the material flow path is about 600 mm. It means the flow path is more than 300 times comparing it`s thickness. So the manufacturing process requires a high injection speed. We will need a optimized Plastic Bucket Moulding Machine to produce the 20 Liter Plastic Paint Buckets. 20L plastic paint kettle is most made with only one cavity with a 650 Ton dedicated injection molding machine. This plastic paint kettle molding machine should have a high injection speed of about 500-600 mm/s, the open stroke should be bigger than 750mm, with a precise mold open controlling system if you may run an in-mold-labeling system in the future. Click here to check more
Read more →What is L/D Ratio L/D ratio is the ratio of the length of injection molding screw (L) to it`s outer diameter (D). Frankly speaking, L/D ratio is a very important parameter to a plastic injeciton molding machine. As it affect a lot on the injection machine`s melting performence and final plastic injection molding products quality. As an professional plastic molding machines manufacturer, we would like to explain it more to help our customers to under plastic injeciton molding machines screw better. What is L/D Ratio in Injection Moulding Machine Length-to-diameter ratio or L/D ratio in injection molding machine is the nominal length of the screw divided by the nominal diameter in consistent units. Or we can simply say the L/D ratio is the flighted length of the screw
Read more →The daylight in injection molding machine is space or distance between fixed platen and moving platen during open and close clamping on a injection molding machine. The minimum and maximum daylight in injection molding machine determines the sizes of the items it can make. The maximum daylight has to accommodate height of moving half of mould, height of moulded part, minimum and enough clearance for removal of moulded part and height of fixed half of mould. Formula to calculate the day light of the toggle injection molding machines: Maximum daylight = Maximum mould height + mould open stroke. Minimum daylight = Minimum mould height + mould open stroke. With Hydraulic clamp machine, Maximum daylight = Minimum mould height + mould open stroke. If shut mould height is more
Read more →Most people in plastic moulding industry may have the same question: how to calculate injection moulding machine tonnage or how to calculate clamping force in injection molding? This is a very common question if you are in the plastic inejection molding industry. So how do you calculate injection molding tonnage? Before answering the question about clamping force calculation, we should make it clear for some basic definition of the injection machine`s molding tonnage and how it comes from and what it supports during the injection molding process. What is tonnage in injection Moulding machine? The “tonnage” is the maximum of clamping force that a injection molding machine can offer to keep the the injection tool tightly closed during the injection process. This clamping force ensure the mold won`t
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