What is injection molding?
Injection molding is an assembling process generally utilized for manufacturing things from plastic knickknacks and toys to automotive body parts, mobile phone cases, water jugs, and holders. Basically a considerable lot of the plastic parts that we use in consistently life are injection formed. It is a brisk process to make a mass measure of indistinguishable plastic parts.
The adaptability fit as a fiddle and size attainable by the utilization of injection molding has reliably broadened the limits of the plan in plastics and permitted considerable options of conventional materials because of structure opportunity and light-weighting.
An injection machine is comprised of three essential segments – the feed container, the screw, and the warmed barrel. Plastic granules for the part are encouraged into the warmed barrel by a container. Plastic that is set in the container is normally in powder or granular structure albeit a few pitches, for example, silicone elastic, might be fluid and probably won’t involve warming.
The material is then dissolved using the frictional activity of a responding screw that went with warmer groups. The liquid plastic is then infused through the spout and into a form depression – it might appear to be simple, however, injection molding is really an exceptionally mind-boggling process. While in the form of depression, the material cools and hardens to the arrangement of the hole. At the point when the part has solidified, the moveable platen that the form is mounted opens and the part is shot out utilizing ejector pins.
We has extensive experience in the design, development and manufacture of plastic injection molds for the production of pipe fittings. We produce parts in a wide range of sizes and shapes for any application. We manufacture molds according to most demanded standards thus as custom parts for special applications.
Moulding Machine`s Standard Configurations
Clamping Unit
* Euromap 18 interface for robot
* Automatic centralized lubrication system
* Low-pressure mold protection
* Machine cover on clamping unit full closed protection
* Automatic mold thickness adjustment
* Automatic clamping force adjustment
* Hydraulic drive gear for mold adjustment
* Clamping/Injection /Ejecting transducer
* Ejector backward reset function
Injection Unit
* Double-injection cylinder
* Double-carriage cylinder
* Linear guide rail
* Nozzle purge cover with a visible window
* Low-speed high-torque Hydraulic motor
* Screw speed detective sensor
* Nitriding steel screw & barrel
* Anti-cold start-up of screw
* Automatic resin clear function
* Proportional back pressure control
* Multistage barrel PID temperature control
* Material molten & injection fault defection
Hydraulic System
* Low noise energy saving hydraulic circuit
* Two set sets core puller valve
* Two set sets core core valve
* Oil temperature indicator & alarm
* Oil level meter indicator & alarm
* Low-pressure clamping function
* Quick-clamping
* Mould height auto adjustment
* Back-pressure control function
* Auto Suckback function
* Pressure relief valve for carriage moving
* Exposed high pressure tubing with explosion -proof chain
* Multi-set water distruibutor with fast plug
* Nozzle moving function
Electric and Control System
* Mirle controller (Keba, Techmation is optional)
* Multi-language (Chinese and English, Spain, etc)
* Data lock and operation password
* SPC quality management
* Alarm and parameter resetting the record
* PID temperature direct control
* Screw & Barrel protection function
* Support current/voltage analog output
* Clamping force auto-adjust
* CAN, I/O point interface
* Multi-level password protection
* Quality data process control interface
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